A close up of a bike with a chain on it.

Pinion Introduces Revolutionary E-Drive System Combining Motor and Gearbox

Denkendorf, Germany – Pinion, a leading gearbox specialist, is set to unveil their groundbreaking innovation, the Pinion E-Drive System, at Eurobike 2023. This cutting-edge technology integrates the motor and gearshift into a single unit, marking a significant advancement in e-bike technology. With the launch of the Pinion MGU (Motor.Gearbox.Unit), the company aims to address the issues associated with using separate components from different manufacturers, such as poor shifting performance, high wear, and exorbitant maintenance costs. The Pinion MGU combines a robust electric motor, leveraging Pinion’s proven gearbox technology, with the convenience of electric shifting for up to 12 gears, all in a compact package.

Exciting Collaborations

The public will have their first glimpse of the Pinion E-Drive System, featuring the Motor.Gearbox.Unit (MGU), at Eurobike 2023. For the 2024 model year, renowned brands such as Rotwild, Simplon, and Bulls will be launching their e-MTBs equipped with the Pinion E-Drive System. Additionally, Kettler, Flyer, Tout Terrain, Pegasus, Zemo, and I:SY will introduce e-trekking bikes, e-cargo bikes, and e-compact bikes integrated with this advanced system. Various brands will also feature Speed Pedelecs with Pinion E-LINES series MGUs in their lineup.

Flexibility through Modular Design

Pinion’s modular approach to designing the E-Drive System has allowed them to create different configurations and versions of the MGU. Depending on specific use-cases, each version offers either 9 or 12 gears, which can be effortlessly shifted using electric controls. Furthermore, the system software is available in two base tunes, namely ‘Comfort’ and ‘Performance,’ catering to individual preferences.

48-Volt Technology and Impressive Torque

All MGU versions are based on 48-volt technology and provide approximately 85 Nm of torque, surpassing conventional motors without integrated gearboxes. However, it’s important to note that direct comparisons of output shaft values with ordinary mid-motors are not applicable due to the integrated gearbox. In the first four gears, the MGU delivers up to 160 Nm of torque to the rear wheel. The peak power output for the system is 600 watts, rising to 800 watts for the S-pedelec versions.

Efficiency and Ease of Maintenance

“The MGU is centrally located and positioned low in the bottom bracket area, resulting in optimal weight distribution for the e-bike. Our MGU, equipped with integrated shifting technology, operates virtually free from wear and requires nothing more than an oil change every 10,000 km,” Pinion stated in their launch announcement. Additionally, the Pinion E-Drive System boasts semi-automatic shifting capability, enhancing the overall riding experience.

German Precision and Quality Assurance

Every Pinion unit is developed in Germany and assembled at the company’s headquarters near Stuttgart. Prior to delivery, each MGU undergoes an extensive “end-of-line” test, ensuring the motor-gearbox units meet the highest standards of quality, functionality, and load resistance. The majority of components, including the electric motor, gearbox, and gearing components, are manufactured by Pinion partners in Germany and other European countries.

With the Pinion E-Drive System, Pinion has reimagined the way electric bikes perform by seamlessly integrating the motor and gearshift into one unit. This innovation promises to revolutionize the e-bike industry, offering enhanced shifting performance, durability, and ease of maintenance.

About the company

Pinion is a renowned German company that excels in developing and producing high-quality gearboxes for bicycles. With an unwavering commitment to engineering excellence, Pinion has become a leading player in the cycling industry, offering innovative solutions that enhance cyclists’ performance and riding experience worldwide. Every Pinion gearbox is meticulously designed and manufactured in Germany to the highest standards of precision and reliability, thanks to a team of experienced engineers and technicians who leverage state-of-the-art technology and cutting-edge manufacturing processes. Pinion’s dedication to quality extends to their exceptional customer support and service, ensuring that customers have a seamless experience with their gearboxes and can rely on comprehensive maintenance packages and regular inspections through the Pinion Care service.

Pinion also prioritizes sustainability as a core value, recognizing the vital role of the cycling industry in promoting eco-friendly transportation and reducing carbon emissions. From sourcing raw materials to manufacturing, the company actively reduces energy consumption, minimizes waste, and adopts eco-friendly production methods. By integrating sustainable practices into every aspect of their operations, Pinion strives to contribute to a cleaner and greener future for cycling enthusiasts and the planet. Moreover, Pinion collaborates with renowned bicycle manufacturers, seamlessly integrating their gearboxes into a wide range of high-quality bikes, and actively engages with the cycling community to gather feedback and continuously enhance their gear systems to meet evolving needs. With a focus on quality, sustainability, and exceptional customer support, Pinion is a trusted partner for cyclists seeking reliable and high-performance gearboxes.

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